Proper control of your chemistry is the key to successful application of any industrial chemical.  We offer a variety of lab services for metalworking and metal finishing chemistries that measure critical performance and control factors for the products we supply. MetaLube is ISO 17025:2017 accredited by PJLA to perform the following tests:

 

Test Name Description Standard Test Method
Coating Weight Measurement of conversion coating weight per area ASTM B767
Salt Spray Test Compares relative corrosion resistance of coated metal specimens ASTM B117
Paint Loss After Exposure to Salt Spray Evaluation of painted specimens subjected to corrosive environments ASTM D1654
Cleanliness Test Determination of largest particle and mass of particles present on part ISO 16232 ISO 12345
Dry Film Thickness Measures the thickness of organic coatings ASTM D7091

 

Fluids Testing

 

Test Name Description ASTM Standard
Specific Gravity Measures the weight per volume of a fluid ASTM D1429
Acidity or Alkalinity Titration to measure the buffering capacity of a fluid system ASTM D1067
Water Hardness Titration to determine the concentration of hard water ions in solution ASTM D1126
Conductivity Determination of electrical conductivity of a liquid ASTM D1125
Viscosity Measurement of the flow properties of a liquid ASTM D4212
pH Determination of hydrogen ion concentration in a liquid ASTM E70

 

Corrosion Test Capabilities

 

Test Name Description ASTM Standard
Rust Preventative Test – Steel Corrosion Test Tests the rust preventative properties of hydraulic oil in the presence of water ASTM D665
Copper Strip Test Measures the corrosiveness to copper of petroleum products ASTM D130
Cast Iron Chip Test Analyzes iron chip corrosion in the presence of water soluble metalworking fluids ASTM D4627

 

Metal Pretreatment Testing

 

Test Name Description ASTM Standard
Adhesion Test Measures the adhesion of organic coatings by using tape to remove loosely adherent areas ASTM D3359
Mandrel Bend Determines an organic coating’s resistance to cracking when elongated ASTM D522
Multi-Stage Process Simulation This test simulates the conditions in an industrial spray washer to evaluate performance of various pretreatment products
Colorimetry Colorimetry is used to identify the concentration of critical active ingredients found in advanced conversion coatings

 

Metalworking Fluids Testing

 

Test Name Description ASTM Standard
Specific Gravity Measures the weight per volume of a fluid ASTM D1429
Acidity or Alkalinity Titration to measure the buffering capacity of a fluid ASTM D1067
Viscosity Measures of the flow properties of a liquid ASTM D4212
pH Determination of hydrogen ion concentration in a liquid ASTM E70
Emulsion Stability Determines emulsion stability in various environmental conditions
Foam Test (blender) Measures the tendency of a water-miscible metalworking fluid to accumulate foam ASTM E3265
Coolant Bioresistance Evaluates metalworking fluid bioresistance and antimicrobial performance ASTM E2275
Microbiological Testing Tests for the presence and populations of bacteria and fungus in metalworking fluid samples
% Oil Measures the oil content of a sample using acid split
% Dirt Measures contaminant levels using vacuum filtration
Copper Strip Test Measures the corrosiveness to copper of petroleum products ASTM D130
Cast Iron Chip Test Analyzes iron chip corrosion in the presence of water soluble metalworking fluids ASTM D4627